Access to Best-In-Class Processing and Filling Technologies
JCS and Shibuya represent the best in the business. Both have perfected their respective roles in delivering the highest quality aseptic and ESL production. Their processing and filling technologies, respectively, represent the industry standard. It’s why they remain the featured technologies utilized and why you can have the confidence that the UltraPhil Center for Aseptic Excellence can help you innovate faster, process better, and reduce product development costs.
JCS has made it their mission to help food and beverage companies reduce manufacturing costs and improve throughput with aseptic and ESL pasteurization systems and product standardization solutions customized to meeting their clients’ specific needs.
UltraPhil will feature the JCS UltraFlex™ – a hybrid, flexible system that can process both low-and high-acid products with either direct steam injection/infusion or indirect heating. The JCS UltraFlex™ processes everything from thick products with particulates used in products like juice or smoothies to fluid milk, ice-cream mix, or even coconut milk, cream, or water with direct injection.
Process Capabilities
- Homogenization
- High-chloride tolerant
- Particulate up to 1/8” x 1/8” x 1/8”
Shibuya is the global leader in beverage filling technology. UltraPhil features the quality and versatility of a Shibuya five-bottle per minute, HDPE/PET low-and high-acid aseptic filler.
This flexible filling system allows for multiple bottle shapes and sizes, including square and elliptical, and includes flowmeter-based filling technology to provide the most accurate and dependable filling for your product.
Filling/Packaging Capabilities
- HDPE & PET
- 28-& 38-mm finish
- 3 “generic” bottles available
- Customer supplied bottles (may require change parts)
- Fill temperature – 2-3˚C to ambient
- Bottle Envelope
- 30.0-40.5mm wide x 128-320mm tall
Additional UltraPhil Aseptic Production Technologies and Capabilities
- Highly flexible batching with product heating and cooling
- High-shear powder incorporation
- Cocoa hydration
- Fluid milK to 100% juice & everything in between
- Allergen protocol compliant
- High-grade ingredient water
- TDS <100mg/l
- Total Alkalinity <50mg/l as CaCO3
- Chloride <25mg/l as CaCO3
- Sulfate <75mg/l as SO4
- Potassium <3mg/l as K
- Sodium <7mg/l as Na
The UltraPhil Guarantee
Once UltraPhil has helped you meet your research and development goals, we’re so confident that you will be able to successfully duplicate and scale the process and production, that we’ll guarantee the same product results when utilizing the JCS and Shibuya processes and technologies in your production scale facility. If you are not using the same equipment as UltraPhil, our flexible batching and processing systems provide replication of your systems to allow you to have confidence in the success of your scale-up and product roll out.
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