Small-Scale Aseptic Beverage Manufacturing – Big Benefits for Bottle-Based Beverage Manufacturers
Beverage manufacturers large and small have been searching for a way to produce shelf-stable aseptic, bottle-based beverage samples of the highest quality, cost-effectively, in small-scale quantities. When aseptic beverage manufacturers are able to get into the production schedule, chargebacks can be in excess of $40,000 and, of course, end up producing larger quantities than the need which means excessive waste.
The search is over! UltraPhil Aseptic Center of Excellence is the answer.
FDA Validated, Five-Bottles Per Minute
UltraPhil is the first of its kind PET/HDPE pilot manufacturing and beverage research and development center. UltraPhil offers FDA validated, 5bpm aseptic filling and can successfully replicate any current commercial aseptic beverage process on the market today. UltraPhil’s pilot line features include:
- Flexible batching, blending, mixing, shearing, dissolving, and wetting systems
- Direct aseptic processing – injection or infusion
- Indirect aseptic processing – chloride tolerant tubular heat exchanger
- Fluid milk, protein drinks, juice, and everything in between
- Full-allergen compliance
- Full micro/release/recall protocol
- Highest grade ingredient water treatment
From initial recipe through full process development, UltraPhil can help you prove process scalability as well as commercial manufacturability faster and more efficiently than ever before … and WE GUARANTEE IT!
The UltraPhil Guarantee
Once UltraPhil has helped you meet your research and development goals, we’re so confident that you will be able to successfully duplicate and scale the process and production, that we’ll guarantee the same product results when utilizing the JCS and Shibuya processes and technologies in your production scale facility. If you are not using the same equipment as UltraPhil, our flexible batching and processing systems provide replication of your systems to allow you to have confidence in the success of your scale-up and product roll out.
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